Corn Flakes Manufacturing Process

  • Capacity – 150-500 kg/h.

  • Energy – electricity, oil diesel, gas, steam.
  • Voltage – 380 v.
  • Equipment materials – SUS304 stainless steel.

  • Warranty – 12 months.
Corn flakes production line

The accelerated pace of life has made a variety of fast food products the new favourite of the public. And the convenience of eating them has gained many loyal consumers. Corn flakes are a very popular breakfast cereal that has found its way into millions of homes and has become the first choice of many people for breakfast. So How to manufacture corn flakes? FPL can provide you with the best solution for corn flakes manufacturing process.

What equipment is suitable for preparing corn flakes?

When you want to make corn flakes, corn flakes making machine is very important. But what equipment can produce corn flakes?

Powder mixer equipment

Corn, sugar, salt, vitamins and minerals, etc as materials to make corn flakes. You can use mixer to blend these materials with corn flour. In order to make the processed cornflakes have a good taste.

Double-screw extruder

Then conveying these materials into double screw extruder. They can be fully cooked at high temperature and pressure. After that, cutting them into tortilla chip shapes and awaits further processing.

Three-layer fuel oven

You need to pre-dry the cut corn flakes in order to be not stick together and are of a higher quality. For this, three-layer fuel oven is the best choice for you. The temperature of the oven is adjusted by the control cabinet between 0-200 degrees.

Let’s start barking and oil spraying for corn flakes!

hot air circulation oven for corn flakes

High temperature hot air oven

Baking corn flakes at a high temperature can create a crispy texture and highlight the characteristic flavour of the corn. So you can choose hot air oven. It has adopted low noise and high temperature-resistant axial flow fan to dry food in a completely closed system, with the thermal efficiency of 35-45%, or even 50%.

Drum-type oil spraying machine

It can spray oil on the surface of corn flakes coming out of the baking oven to make the color, aroma and taste of corn flakes more distinctive.

drum type corn flakes seasoning machine

After that, what can you do for corn flake production?

three layers oven
air drying machine

Drying the moisture of the corn flakes for the third time, extending the shelf life of the product. For this, this machine is the best choice for you.

It is used to cool the products after baking. To ensure the quality of corn flakes after packaging.

The final step in the production of cornflakes is packaging, which can be fully automated using a packaging machine, resulting in higher quality cornflakes.

How much does different capacities of corn flakes manufacturing process cost?

The cost of corn flakes production usually varies according to capacity, equipment configuration and many other factors. Here, we will show you the prices of 150-300 kg/h corn flakes making line, 300-400 kg/h corn flakes manufacturing process and 400-500 kg/h corn flakes manufacturing system for your reference.

150-300 kg/h corn flakes making line price

Usually a complete corn flakes production line, which can help you process 150-300 kg/h of corn flakes, will cost about $28,000-$48,000.

300-400 kg/h corn flakes manufacturing process budget

When you want to buy a 300-400 kg/h corn flakes manufacturing process, you need to prepare $48,000-$60,000 for it.

400-500 kg/h corn flakes manufacturing system cost

Do you want to know the price of 400-500 kg/h corn flakes manufacturing system? In general, it costs $60,000-$70,000.

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